BORNIT® Asphalt Repair Mortar

bitumen | road construction | potholes | excavations | repair mortar | mortar
short information
  • multi-component repair asphalt
  • for fast closure of breakouts and unevennesses
  • adjustment of traffic areas to inlets, manhole covers and other transitions
  • layer thicknesses of 5 to 20 mm (RE 30)
  • layer thicknesses of 10 to 30 mm (RE 50)
  • quick hardening, cold-applicable
  • grain size 0 to 3 mm or 0 to 50 mm
Asphalt Repair Mortar RE 30
18 kg / bucket
sufficient for:
EAN code
euro pallet
approx. 0.9 m²
4 017228 00905 6
24 bucket
Asphalt Repair Mortar RE 50
18 kg / bucket
sufficient for:
EAN code
euro pallet
approx. 0.9 m²
4 017228 00906 3
24 bucket
approx. 20 kg/m² per cm of layer thickness
storage note
  • frost-free, avoid exposure to heat above +30 °C and direct solar irradiation
  • in originally closed container storable for 3 months

complementary products
cleaningfollow-up products
  • WK stirrer (lifting - small quantities)
  • MK stirrer (lifting - large quantities)
status technical data sheet
06 August 2020

areas of application
BORNIT® Repair Mortar RE 30 is used for the fast closure of breakouts and unevennesses as well as the adjustment of traffic areas to inlets, manhole covers, surrounds and other transitions.
Due to the grain size of BORNIT® Repair Mortar RE 30, layer thicknesses of 2 to 20 mm can be produced. Higher layer thicknesses are possible with repeated application. The surfaces produced are traversable after 60 minutes.

type and properties
BORNIT® Repair Mortar RE 30 is a multi-component, cold-applicable repair mortar for asphalt or concrete traffic areas. The mineral portion (grain size 0/3 mm) required for preparing the mixture ready for processing is included in the delivery container just as the polymer-modified bitumen emulsion (plastic bottle) and the accelerator (plastic bag). The latter must be dosed depending on the temperature and, upon application of the entire quantity, shortens the processing time, e.g. at 25 °C, to approx. 5 to 10 minutes.

  • good adhesion
  • solvent free
  • economical and cost-cutting, due to low equipment and material costs and effort

The substrate must be firm and clean.

The substrate for application must be clean, free from oil and grease, as well as have sufficient strength and load-bearing capacity (asphalt). Soil, grit or antifreeze substrates are not suitable!
Loose particles as well as standing water must be removed. With summer outdoor temperatures, moistening of the substrate is recommended. Processing must not be undertaken in the rain or at outside temperatures below +5 °C. In very hot weather (over +25 °C) or upon using materials stored under hot conditions (e.g. in a vehicle), the processing time can shorten such that processability is lost during mixing already. Therefore, application should always be undertaken during a cooler time of day.
The coordinated components can be mixed right in the container. First, the accelerator (small bag) is admixed with the crushed sand in a dry state. Subsequently, up to 1.5 litres of water are admixed in portions under stirring, until the consistency of an earth-moist concrete is achieved.
The bitumen emulsion must be shaken well prior to use, and is then added to the prepared mixture. Blending is undertaken using a trowel, shovel or slow-running stirrer, until a uniform brown colouring is achieved.
The mixing time should not exceed 1-2 minutes.
Depending on the outside temperature, the repair compound stays processable for 5 to 10 minutes – the higher the temperatures, the shorter the processing time applies as a rule. The repair compound is filled into the prepared spot to be repaired and smoothed using a trowel or shovel applying slight pressure. Subsequently, sand is spread onto the surface.

approx. 20 kg/m² per cm of layer thickness

layer thickness control
approx. 5 to 20 mm (RE 30) approx. 10 to 30 mm (RE 50)

product data in brief
product type
multi-component repair material for asphalt and concrete surfaces
chippings, bitumen, mineral hardener component
density at +20 °C
Liquid component: approx. 0.90 g/cm³ Powder component: 2.75-3.20 g/cm³ Grit component: approx. 2.90 g/cm³
Liquid component: > 2.0 Powder component: 11.0 - 13.5
plastic after mixing
shovel, trowel, pounder
processing temperature (ambient and substrate)
at least +5 °C
processing time
workable for approx. 5 - 10 minutes, at higher temperatures the working time can be extremely shortened
thorough hardening time
approx. 60 minutes
BORNIT® MultiClean Spray, BORNIT® MultiClean, BORNIT® Bitumen Cleaner
frost-free, avoid exposure to heat above +30 °C and direct solar irradiation
shelf life
in originally closed container storable for 3 months
GISCODE link comp. A
GISCODE link comp. B
substances hazardous to health in terms of the ordinance on hazardous materials
hazard class according to ADR
Mixing time
max. 2 minutes
Mixing order
1. mix grit with an anchor stirrer 2. mix in powder component dry 3. mix in approx. 1.5 litres of water (consistency - earth-moist concrete) 4. shake and mix in emulsion (total mixing time max. 2 minutes!!!)

health and fire protection, occupational safety
To ensure safe handling of the product, the physical, safety, toxicological and ecological information provided online, the information in the current safety data sheet and the additional information on the label must be read and followed before purchasing or using the product! The applicable regulations, ordinances and laws must be complied with.

In case of doubt, please contact the BORNIT® application technology department or the BORNIT® service hotline on +49 375 2795 123.

The product can be stored for a maximum of 3 months. Frost-free storage is required! Avoid heat exposure over 30 °C and direct solar irradiation.

disposal note
Only recycle completely empty containers. Material residues can be disposed of according to AVV-ASN: 170302 (bituminous mixtures, except for those falling under 170301).

The above information replaces all previous technical information about the product. Thus, this information is no longer valid. The details have been compiled according to the latest state of application technology. Please observe, however, that, depending on the state of the construction object, deviations from the method of application suggested in the datasheet may be required. Unless agreed otherwise in individual contracts, any information contained in the datasheet shall be non-binding and thus does not represent an agreed product constitution. We reserve the right to any changes in the information contained in this datasheet anytime.
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UFI E390-T0X5-A00U-XM0V

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ERFURT - Poison Control Centre Erfurt, Joint Poison Information Centre of the federal States of Mecklenburg-Western Pomerania, Saxony, Saxony-Anhalt and Thuringia; ggiz@ggiz-erfurt.de; www.ggiz-erfurt.de

-     What: name of the substance or product as precisely as possible, etc.
-     How much: as exact a quantity as possible
-     Who: Age, weight, sex and condition of the person(s) concerned.
-     When: Time of the event
-     Where: Place of occurrence
-     How: ingestion, inhalation, skin contact, etc.
-     Why: accidentally or intentionally

component A


Kein Gefahrgut im Sinne der Transportvorschriften.

Hazard pictograms

signal word

Hazard-determining components for labelling
Portland cement, Portland cement (dust)

H315: Causes skin irritation.
H318: Causes serious eye damage.
H335: May cause respiratory irritation.

P261: Avoid breathing dust/fume/gas/mist/vapours/spray.
P280: Wear protective gloves/protective clothing/eye protection/face protection/hearing protection.
P302 + P352: IF ON SKIN: Wash with plenty of water and soap.
P305 + P351 + P338: IF IN EYES: Rinse cautiously with water for several minutes. Remove contact lenses, if present and easy to do. Continue rinsing.
P310: Immediately call a doctor.
P333 + P313: If skin irritation or rash occurs: Get medical advice/attention.

recommended, personal protective equipment:

component B


Kein Gefahrgut im Sinne der Transportvorschriften.

H412: Harmful to aquatic life with long lasting effects.

P273: Avoid release to the environment.
P501: Dispose of contents/container to a suitable recycling or disposal facility.

recommended, personal protective equipment: